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These magical jelly crimps could be lifesavers on your broken tech

Jelly crimps galore!

Jelly crimps galore!

Adrian Kingsley-Hughes/ZDNET

Common readers will know that I like the Wago lever nuts for making stable, dependable connections in home mains voltage wiring. However one other connector I discover myself utilizing loads is the jelly crimp. In actual fact, I used some right now to repair some damaged wires in a doorbell.

Jelly crimps are the mainstay of telecom installations and restore (no less than right here within the U.Ok.). I used to be launched to them a few years in the past by an engineer who gave me a handful of them, and ever since I have been hooked.

Additionally: The best way to strip wires like a professional (and my must-have instruments) 

These connectors come underneath a number of completely different names, however jelly crimps is what they’re finest often known as. 

A pack of splice connectors that present a waterproof adhesive atop cables.

The “jelly” bit within the title comes from the truth that the ends are filled with a dielectric silicone sealant that each provides additional insulation and in addition makes the connection weatherproof.

They arrive in two-way (referred to as UY) or three-way configurations (referred to as UR), relying on whether or not you need to join two or three wires collectively, they usually have been particularly designed for becoming a member of solid-core copper or aluminum phone and communications wires.

Additionally: The best way to use heat-shrink butt connectors to repair damaged wires

Together with the UY and UR configuration variations, there are additionally completely different sizes relying on the outer diameter of the wire you are going to be connecting utilizing the jelly crimp. Common UR and UY are for thinner 22-26 awg wires with an insulation outer diameter of 1.52mm, whereas the UY2 and UR2 sizes accommodate the thicker 19-26 awg wires with a most insulation outer diameter of two.08mm.

A UY2 jelly crimp that's oozing a bit of the silicone gel onto my hands

A UY2 jelly crimp that is oozing a little bit of the silicone gel onto my palms

Adrian Kingsley-Hughes/ZDNET

You may discover a number of completely different manufacturers on the market, and they are often hit or miss, and I’ve seen low cost ones disintegrate or not include any gel. I’ve a supply within the telecom enterprise that retains me equipped, however in the event you’re having to purchase them on-line, I like to recommend going for the 3M Scotchlok model. 

I discover the two-way ones to be probably the most helpful, with a 100 pack of UY and a 100-pack of UY2 being sufficient to cater to my wants.  

The crimp is filled with a non-conductive jelly that waterproofs the joint

The crimp is crammed with a non-conductive jelly that waterproofs the joint

Adrian Kingsley-Hughes/ZDNET

They’re useless straightforward to make use of. 

You narrow the cable, poke the ends in all the way in which (no must strip the insulation), and squeeze the button to snap them down and chew by way of the cable.

That straightforward!

Their major use is on phone wiring, however I’ve additionally used them on alarm methods, doorbells, audio system, and different low-voltage functions. These connectors can deal with as much as 50V, so do not use them on mains voltage in case somebody — probably you — dies. 

Jelly crimps are great for low voltage applications, here carrying 12V to a fan

Jelly crimps are nice for low voltage functions, right here carrying 12V to a fan

Adrian Kingsley-Hughes/ZDNET

The connections are extremely dependable, and so long as they don’t seem to be submerged in water, they’ll final for many years (and even submerged ones have a protracted life, in my expertise).

Squeezing a jelly crimp with a Knipex waterpump pliers

Squeezing a jelly crimp with a Knipex waterpump pliers

Adrian Kingsley-Hughes/ZDNET

There’s a particular instrument for doing the squeezing you could choose up for $15. When you crimp loads then this would possibly make sense, however I discover I can use my finger and thumb, or a pair of Knipex mini waterpump pliers to do the job.

A fully crimped jelly crimp

A completely crimped jelly crimp

Adrian Kingsley-Hughes/ZDNET

Did I point out that they’re extremely satisfying to “pop”?

Adrian Kingsley-Hughes/ZDNET

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